Fine Line Printing Using Gravure Offset Printing

In addition to our main business of screen printing, we introduce fine line printing using gravure offset printing. Gravure offset printing is a method specialized in fine line printing. The following photo shows an example of metal mesh wiring printing without using ITO for capacitive touch panels.

 
Capacitive Touch Panel ITO Replacement

Capacitive Touch Panel ITO Replacement

 
7μm Wide Metal Mesh

7μm Wide Metal Mesh

Simultaneous Formation of
Metal Mesh and Frame Wiring

メタルメッシュと額縁配線の同時形成

About the Printing Method

Compared to conventional photolithography methods, the printing method significantly reduces the number of process steps. Additionally, as an additive process, it minimizes material waste and enables cost reduction along with equipment  investment.

Photolithography method

Photolithography method

Printing Method

Printing Method

Application Areas of This Technology

The coverage areas of gravure offset printing and screen printing are shown in the following graph.
Screen printing covers a wide range from 50μm line width to full solid printing. Gravure offset printing covers the fine line area with line widths from 5 to 100μm.

graph

Stable Long-Run Printing

Traditionally, gravure offset printing faced issues with long-run stability due to paste solvents swelling the silicone blanket. We have developed a system that enables stable long-run printing by introducing blanket drying and automatic blanket cleaning devices.

Blanket Drying Device

Blanket Drying Device

Automatic Blanket Cleaning Device

Automatic Blanket Cleaning Device

Stable Line Width Even in Long Runs

Stable Line Width Even in Long Runs

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