Established technology for mounting Φ30μm Micro-Balls

Semiconductor packaging has evolved from single-chip FC-BGA on one substrate to 2.5D SiP (System in Package) with multiple semiconductor chips mounted on an interposer. Technologies for BGA-Balls (φ150–760μm) and FC-Balls (φ60–90μm) have already been established.Realizing Micro-Balls for mounting semiconductor chips has been a challenge.We have established φ30μm Micro-Ball mounting technology in collaboration with ball mounting equipment manufacturer Athlete FA.

Schematic diagram of semiconductor package (SIP)

Schematic diagram of semiconductor package (SIP)

System in Package with multiple chips mounted on an interposer

System in Package with multiple chips mounted on an interposer

High-precision flux paste printing

By applying fine printing technology using gravure offset, flux paste required for solder ball mounting is printed with high precision.Using gravure offset printing enables printing of φ30μm (pitch 60μm), surpassing the limitations of conventional screen printing with metal masks.

High-precision flux paste printing

Electrode

Electrode

Print flux paste

Print flux paste

Mount solder balls

Mount solder balls

High printing position accuracy

One major feature of gravure offset printing is its high printing position accuracy.Unlike screen printing, it does not distort the plate, making it theoretically advantageous. Flux paste can be printed accurately on the electrode.

Screen printing

Screen printing

Gravure offset printing

Gravure offset printing
PEPIO-F12SC

PEPIO-F12SC

BM-1400W

BM-1400W

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